Mechanical Engineering Outsourcing Services
Drive innovation and accelerate your time-to-market.
Access our CMMI Level 5 team of expert mechanical engineers for CAD, CAE, and product design.
Trusted by Global Leaders and Innovators
The Strategic Advantage of Outsourcing with LiveHelpIndia
Go beyond simple staff augmentation. We provide managed teams and mature processes that integrate seamlessly into your workflow, turning your engineering challenges into competitive advantages.
CMMI Level 5 Certified
Leverage our highly mature and optimized processes for predictable, high-quality outcomes, minimizing risks and ensuring project success.
Managed Expert Teams
We provide fully managed teams, not just individual freelancers. This includes project management and quality assurance, ensuring cohesive and efficient execution.
Significant Cost Reduction
Access world-class engineering talent and infrastructure at a fraction of the cost of hiring and maintaining an in-house team, typically reducing operational costs by up to 60%.
Accelerated Timelines
Our 24/7 operational capabilities and large talent pool allow for parallel processing of tasks, significantly shortening your product development lifecycle.
AI-Augmented Workflow
We utilize AI for generative design, simulation analysis, and process automation, delivering more innovative and optimized solutions faster than traditional methods.
Ironclad IP Security
With ISO 27001 and SOC 2 compliance, we guarantee the highest standards of data security and intellectual property protection for your sensitive designs.
Advanced Tool Proficiency
Our engineers are experts in a wide array of industry-standard software like SolidWorks, CATIA, Ansys, and AutoCAD, eliminating any learning curve.
Scalable Global Talent
Instantly scale your team up or down based on project demands, from a single CAD drafter to a full-fledged product development team, without recruitment overhead.
20+ Years of Experience
Since 2003, we've successfully delivered thousands of complex engineering projects for clients from startups to Fortune 500 companies across diverse industries.
Comprehensive Mechanical Engineering Services
From initial concept to final production, our end-to-end services cover every stage of the mechanical engineering lifecycle. We provide the expertise you need to innovate, optimize, and manufacture with confidence.
Computer-Aided Design (CAD) Drafting & 3D Modeling
We transform your concepts, sketches, and 2D drawings into precise, manufacturing-ready 3D models and technical drawings. Our services ensure accuracy, adherence to standards, and seamless integration with your manufacturing processes.
- Creation of detailed 2D manufacturing drawings with GD&T.
- Development of complex 3D solid and surface models.
- Conversion of legacy 2D data to parametric 3D models.
Product Design & Development
Our end-to-end product development service takes your idea from a concept to a market-ready product. We focus on innovation, user experience, and design for manufacturability (DFM) to create products that are both functional and commercially viable.
- Ideation, conceptualization, and feasibility studies.
- Detailed engineering design and material selection.
- Ergonomic and aesthetic design considerations.
Computer-Aided Engineering (CAE) & Simulation
Validate and optimize your designs before a single physical prototype is built. Our CAE services, including Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD), help you predict real-world performance, reduce costs, and enhance product reliability.
- Structural, thermal, and vibration analysis (FEA).
- Fluid flow and heat transfer simulation (CFD).
- Design optimization to improve performance and reduce weight.
Reverse Engineering
We accurately capture the design of an existing physical part to create a detailed 3D model. This is essential for reproducing legacy parts, analyzing competitor products, or creating digital archives of physical assets.
- 3D scanning of physical objects to create point cloud data.
- Conversion of scan data into fully parametric CAD models.
- Re-creation of documentation for parts with no existing drawings.
Rapid Prototyping & 3D Printing Support
Quickly create physical prototypes from your digital designs to test form, fit, and function. We optimize your CAD models for various additive manufacturing processes, accelerating your iteration cycles and design validation.
- Design for Additive Manufacturing (DFAM) optimization.
- STL file generation and repair for 3D printing.
- Guidance on material selection for prototyping needs.
Manufacturing Support & DFM
Bridge the gap between design and production with our manufacturing support services. We apply Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to ensure your parts are cost-effective and easy to produce at scale.
- Creation of detailed Bill of Materials (BOM).
- Development of CNC machining toolpaths and programs.
- Tolerance stack-up analysis to ensure proper assembly.
Technical Documentation & Manuals
We create clear, comprehensive technical documentation that is crucial for assembly, operation, and maintenance. Our services include user manuals, assembly guides, and service instructions that comply with international standards.
- Creation of exploded-view assembly drawings.
- Development of interactive 3D technical manuals.
- Illustrations for patents, user guides, and marketing materials.
Value Analysis & Value Engineering (VAVE)
Systematically improve the value of your products by analyzing function and cost. Our VAVE services identify opportunities to reduce manufacturing costs, simplify designs, and enhance performance without sacrificing quality.
- Function analysis to identify primary and secondary functions.
- Cost analysis to pinpoint high-cost components and processes.
- Material and process optimization for cost reduction.
Jig & Fixture Design
We design custom jigs and fixtures that are essential for ensuring repeatability, accuracy, and efficiency in your manufacturing and assembly lines. Our designs improve production quality and reduce cycle times.
- Design of welding, machining, and inspection fixtures.
- Assembly jigs to guide and hold parts during assembly.
- Ergonomic design to improve operator safety and efficiency.
Sheet Metal Design
We specialize in designing complex sheet metal parts and enclosures. Our expertise ensures that your designs are optimized for fabrication processes like bending, punching, and stamping, resulting in cost-effective and high-quality components.
- Creation of flat patterns and bend tables.
- Design of enclosures, brackets, and chassis.
- Optimization for material usage to reduce scrap and cost.
Piping & Instrumentation Diagrams (P&ID)
We develop detailed P&ID drawings that are fundamental for the design, construction, and operation of process plants. Our diagrams clearly illustrate the piping, equipment, and instrumentation of your process flow.
- Creation of intelligent, data-rich P&ID schematics.
- Development of 3D plant and piping layout models.
- Ensuring compliance with industry standards like ISA S5.1.
HVAC System Design & Drafting
Our team provides comprehensive HVAC design and drafting services for residential, commercial, and industrial buildings. We focus on creating energy-efficient, compliant, and comfortable environments through meticulous system design and load calculations.
- Heating and cooling load calculations (e.g., using HAP).
- Ductwork and equipment layout design.
- Creation of detailed installation and fabrication drawings.
AI-Powered Generative Design
Harness the power of artificial intelligence to explore thousands of design possibilities. We use generative design algorithms to create optimized, lightweight, and high-performance parts that are often impossible to conceive with traditional methods.
- Defining design goals, constraints, and load conditions.
- Generating and evaluating multiple design iterations automatically.
- Creating innovative designs ideal for additive manufacturing.
Sustainable & Green Design
Integrate sustainability into your product lifecycle. We help you design products that are environmentally responsible by focusing on material selection, energy efficiency, and end-of-life considerations like recyclability.
- Life Cycle Assessment (LCA) to evaluate environmental impact.
- Selection of recycled, renewable, and low-impact materials.
- Design for Disassembly (DfD) to facilitate recycling and reuse.
Digital Twin Development
Create a virtual replica of your physical assets, processes, or systems. Our digital twin services enable real-time monitoring, predictive maintenance, and performance simulation, allowing you to optimize operations and prevent failures before they occur.
- Integration of IoT sensor data with 3D models.
- Simulation of operational scenarios to predict outcomes.
- Enabling predictive maintenance strategies to reduce downtime.
Proven Success in Mechanical Engineering
Our expertise translates into tangible results. Explore how we've helped companies like yours overcome complex engineering challenges and achieve their strategic goals.
Challenge: Reducing Manufacturing Cost of a Suspension Component
A leading automotive supplier was facing intense market pressure to reduce the cost of a critical suspension knuckle without compromising on safety or performance. Their in-house team was at capacity, and they needed a fresh perspective to achieve a 15% cost reduction target.
Key Challenges:
- Maintaining stringent safety and performance standards.
- Complex geometry making material reduction difficult.
- Avoiding expensive changes to existing manufacturing lines.
- Short timeline to meet the next vehicle model year production.
Our Solution:
We deployed a dedicated VAVE team to conduct a comprehensive analysis of the component. Our approach included:
- FEA-Driven Topology Optimization: Used simulation to identify non-critical areas where material could be safely removed, reducing weight and material cost.
- Material Re-evaluation: Proposed a switch from forging to a high-strength casting alloy that met all performance criteria at a lower raw material and processing cost.
- Design for Manufacturability (DFM) Analysis: Modified the design to simplify the casting process, reduce machining operations, and improve yield rates.
- Rapid Prototyping: Provided 3D-printed prototypes for fit and form validation before committing to expensive tooling.
Challenge: Accelerating the Development of a New Automated Packaging System
A manufacturer of industrial machinery needed to develop a next-generation packaging system to stay ahead of the competition. Their internal engineering team lacked the bandwidth and specific expertise in advanced simulation to meet the aggressive project timeline.
Key Challenges:
- Designing a complex multi-axis robotic arm for high-speed operation.
- Ensuring high reliability and minimizing downtime.
- Integrating multiple subsystems (conveyors, sensors, actuators) seamlessly.
- Reducing the number of costly physical prototypes.
Our Solution:
We provided a complete product design and development team that worked in close collaboration with the client's engineers. Our solution involved:
- Detailed 3D Assembly Modeling: Created a complete digital model of the entire machine in SolidWorks, including all mechanical and electrical components.
- Kinematic & Dynamic Simulation: Used motion analysis to simulate the machine's operation, optimize the robotic arm's path for speed, and detect potential collisions.
- FEA on Critical Components: Performed stress analysis on the robotic arm and frame to ensure structural integrity under high-speed, repetitive loads.
- Technical Documentation: Generated a full set of manufacturing drawings, BOMs, and assembly instructions directly from the validated 3D model.
Challenge: Designing a Sleek, Manufacturable Enclosure for a New IoT Device
A startup was developing an innovative smart home device but lacked in-house mechanical engineering expertise. They needed a partner to design a visually appealing plastic enclosure that could be mass-produced cost-effectively via injection molding.
Key Challenges:
- Balancing aesthetic goals with the technical constraints of injection molding.
- Ensuring proper fit and assembly for internal PCBs and components.
- Designing for thermal management to dissipate heat from electronics.
- Iterating on the design quickly without deep tooling knowledge.
Our Solution:
We acted as the startup's outsourced mechanical engineering department, providing a focused team for enclosure design. Our process was:
- Industrial Design Collaboration: Worked with their industrial designer to translate sketches into a detailed 3D CAD model, preserving the design intent.
- DFM for Injection Molding: Applied DFM principles by adding draft angles, ensuring uniform wall thickness, and designing features like snaps, ribs, and bosses correctly.
- CFD for Thermal Analysis: Ran basic CFD simulations to ensure that vent placements were adequate for cooling the internal electronics during operation.
- Prototyping and Iteration: Created multiple 3D-printed prototypes to allow the startup to test the feel, fit, and assembly before investing in expensive injection mold tooling.
Our Streamlined Engagement Process
We make outsourcing simple, transparent, and effective. Our four-step process ensures we understand your needs deeply and deliver results that align perfectly with your goals.
1. Discovery & Scoping
We start with a detailed consultation to understand your project requirements, technical specifications, and business objectives. We define the scope, deliverables, and success criteria.
2. Team Assembly
Based on your needs, we assemble a dedicated team of engineers with the right skills and experience. We introduce you to the project manager and key team members.
3. Execution & Collaboration
Your team integrates with your workflow, providing regular updates through your preferred communication channels. We use agile methodologies to ensure flexibility and continuous progress.
4. Delivery & Support
We deliver the final, quality-assured engineering package, including all models, drawings, and reports. We remain available for ongoing support and future project phases.
Our Technology & Tool Expertise
Our engineers are proficient in the industry's most powerful and recognized software tools, ensuring compatibility with your existing workflows and delivering best-in-class results.
What Our Clients Say
We're proud to be a trusted partner for companies worldwide. Hear directly from leaders who have leveraged our mechanical engineering services to achieve success.
"The level of detail in their 3D models and manufacturing drawings is exceptional. LiveHelpIndia's team caught several potential manufacturing issues before they became problems, saving us significant time and money."
"Outsourcing our FEA simulations to LiveHelpIndia was one of the best decisions we've made. Their analysis was thorough, their reports were clear, and their recommendations directly led to a more robust and reliable product."
"We needed to reverse engineer a complex legacy part, and we had no drawings. The team at LiveHelpIndia handled the entire process, from 3D scanning to delivering a perfect parametric CAD model. Flawless execution."
"Their communication and project management are top-notch. It truly felt like they were an extension of our in-house team, just in a different time zone. The 24-hour work cycle gave us a huge advantage."
"The speed and quality of their CAD drafting services are unmatched. They cleared a massive backlog of 2D to 3D conversions for us in a matter of weeks, something that would have taken our internal team months to complete."
"As a startup, we rely on partners who are flexible and can scale with us. LiveHelpIndia provided exactly that. Their product design support was instrumental in getting our first product to market on time and on budget."
Flexible Engagement Models
We offer flexible engagement models designed to fit your specific project needs, budget, and long-term goals. Choose the model that works best for you.
Hourly / Time & Material
Ideal for projects with evolving requirements or those needing ad-hoc support. You get maximum flexibility and pay only for the hours consumed.
- Perfect for R&D and maintenance tasks.
- Easy to scale up or down as needed.
- Total transparency with detailed time tracking.
Dedicated Team (FTE)
Best for long-term projects requiring deep integration. You get a full-time, dedicated team of engineers who function as a seamless extension of your in-house staff.
- Deep domain and product knowledge.
- Predictable monthly cost.
- Full control over project priorities and workflow.
Fixed Price Project
Suitable for projects with clearly defined scopes, deliverables, and timelines. We provide a fixed price quote, giving you complete budget certainty from the start.
- Ideal for well-defined, one-time projects.
- No budget overruns or financial surprises.
- Milestone-based payments.
Frequently Asked Questions
Protecting your IP is our highest priority. We are ISO 27001 and SOC 2 certified, adhering to strict international security standards. All engineers sign comprehensive NDAs, and we utilize secure networks, encrypted data storage, and access controls to ensure your designs and data are completely confidential.
Our teams are proficient in a wide range of industry-standard software, including SolidWorks, CATIA, Autodesk Inventor, AutoCAD, Ansys, Abaqus, and MATLAB. We can work with your preferred software and file formats to ensure seamless integration with your existing workflows.
We establish a communication plan tailored to your needs. This typically includes a dedicated project manager as your single point of contact, scheduled daily or weekly meetings during your business hours, and the use of collaboration tools like Jira, Slack, or Microsoft Teams. Our goal is to make the remote team feel like an extension of your own.
Absolutely. We offer end-to-end product development services. We can take your initial idea, develop the concept, perform detailed engineering and simulation, create prototypes, and provide complete manufacturing support, including DFM analysis and technical documentation.
Our process begins with a free consultation to discuss your requirements. We then provide a detailed proposal outlining the scope, timeline, and cost. Once approved, we sign an NDA and service agreement, assemble your dedicated team, and kick off the project, typically within one to two weeks.
Quality is embedded in our CMMI Level 5 certified processes. We have a multi-stage quality assurance system that includes peer reviews, senior engineer audits, and final checks by a dedicated QA team. We adhere to your specific standards (e.g., ASME, ISO) and ensure all deliverables are thoroughly vetted before they reach you.
Ready to Build Your Next Great Product?
Let's discuss how our expert mechanical engineering teams can help you reduce costs, accelerate timelines, and bring your most ambitious ideas to life. Schedule a free, no-obligation consultation with our solutions experts today.
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