EV Engineering Outsourcing Services: Build the Future, Faster

Accelerate your time-to-market with our managed teams of expert EV engineers. We provide the specialized talent you need to innovate and scale, from battery systems to autonomous driving.

The Electric Vehicle revolution waits for no one. Startups and established OEMs alike face immense pressure to innovate faster, smarter, and more cost-effectively. Accessing specialized talent for battery management, powertrain design, and functional safety is a critical bottleneck. We bridge that gap. LiveHelpIndia provides dedicated, managed teams of EV engineering experts who integrate seamlessly with your projects, helping you overcome challenges, reduce development cycles, and secure your position at the forefront of the e-mobility industry.

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Electric Vehicle Engineering Concept An abstract illustration representing the core components of EV engineering, including a battery, powertrain, and data connectivity.BMSPowertrain

Why Outsource Your EV Engineering to Us?

We're not just a vendor; we're your strategic partner in innovation. We combine deep domain expertise with mature, secure processes to deliver outcomes, not just outputs.

Ironclad IP Security

Your intellectual property is your most valuable asset. We protect it rigorously with strict NDAs, full IP transfer rights, and our CMMI 5, ISO 27001, and SOC 2 certified security framework.

Specialized EV Talent

Stop searching for unicorns. We provide immediate access to a pre-vetted pool of engineers specializing in BMS, powertrain, ADAS, embedded systems, and other critical EV domains.

Accelerated Time-to-Market

Our agile methodology and ready-to-deploy teams allow you to bypass lengthy hiring cycles. Scale your engineering capacity instantly and launch your products faster than the competition.

Automotive Standards Mastery

Navigate the complex world of automotive compliance with confidence. Our teams are proficient in crucial standards like ISO 26262 (Functional Safety) and AUTOSAR, ensuring your systems are safe and reliable.

Significant Cost Savings

Achieve up to 60% reduction in operational costs compared to in-house hiring. Our efficient model eliminates recruitment overhead, infrastructure costs, and administrative burdens.

Seamless Collaboration

Time zones are a feature, not a bug. We ensure significant workday overlap and provide dedicated project managers, making communication seamless through tools like Jira, Slack, and daily stand-ups.

Scalability On-Demand

Your project needs can change overnight. Our flexible engagement models allow you to scale your team up or down quickly, ensuring you always have the right resources at the right time.

Risk-Free Trial

Experience our quality and collaboration firsthand. We offer a 2-week paid trial and a free-replacement guarantee, giving you complete peace of mind and confidence in your investment.

Proven Process Maturity

With over two decades of experience and a CMMI Level 5 appraisal, our mature processes ensure predictable, high-quality delivery, transparent reporting, and consistent project success.

Our Comprehensive EV Engineering Services

We cover the entire EV engineering lifecycle, from core component design to system integration and validation. Our services are designed to address your most critical development needs.

Battery Management Systems (BMS)

The BMS is the brain of your EV's battery pack. Our experts design and develop robust BMS hardware and software to optimize performance, safety, and longevity, ensuring your battery operates at peak efficiency.

  • Development of custom algorithms for State of Charge (SoC) and State of Health (SoH) estimation.
  • Hardware design and firmware development for cell monitoring and balancing.
  • Implementation of safety protocols for thermal runaway prevention and fault detection.

Electric Powertrain & Drivetrain

We provide end-to-end engineering for the heart of your EV. From motor control to transmission integration, we help you build a powertrain that delivers exceptional performance, efficiency, and a superior driving experience.

  • Design and simulation of electric motors, inverters, and converters.
  • Development of advanced motor control algorithms for optimal torque and efficiency.
  • System integration of all powertrain components for seamless operation.

Embedded Systems & Firmware

Our embedded systems engineers develop the low-level software that controls every aspect of your vehicle. We write clean, efficient, and reliable code for ECUs and microcontrollers, compliant with automotive standards.

  • Firmware development in C/C++ for various microcontrollers (ARM, Infineon, NXP).
  • AUTOSAR-compliant software component (SW-C) development and integration.
  • CAN, LIN, and Ethernet communication protocol stack implementation and testing.

ADAS & Autonomous Driving

Advance your vehicle's safety and autonomy with our ADAS engineering services. We work on sensor fusion, perception algorithms, and control systems to build reliable driver-assistance features and autonomous capabilities.

  • Development of sensor fusion algorithms for camera, LiDAR, and radar data.
  • Implementation of features like Adaptive Cruise Control (ACC), Lane Keeping Assist (LKA), and Automated Emergency Braking (AEB).
  • Software development and validation for Levels 2, 3, and 4 autonomous systems.

Charging Technology & V2X

We engineer next-generation charging solutions, including onboard chargers (OBCs) and DC fast charging systems. Our expertise extends to Vehicle-to-Grid (V2G) and Vehicle-to-Everything (V2X) communication, unlocking new revenue streams and grid stability.

  • Design and development of AC onboard chargers and DC/DC converters.
  • Implementation of charging communication standards (ISO 15118, CHAdeMO).
  • Development of V2G and V2X applications for smart grid integration.

Thermal Management Systems

Effective thermal management is crucial for EV performance and battery life. We design and simulate advanced cooling and heating systems for the battery, powertrain, and cabin to ensure optimal operating temperatures in all conditions.

  • CFD analysis and simulation for battery pack and power electronics cooling.
  • Design of liquid cooling loops, heat pumps, and HVAC systems.
  • Development of control strategies for active thermal management.

Infotainment & Connectivity

Create a rich, connected in-cabin experience for your drivers. We develop custom infotainment systems, digital cockpits, and connectivity solutions that are intuitive, responsive, and feature-rich.

  • Development on automotive platforms like Android Automotive OS and AGL.
  • Integration of navigation, media, and third-party applications.
  • Implementation of OTA (Over-the-Air) update capabilities for software and firmware.

Body Control Modules (BCM)

We engineer the central nervous system of the vehicle's body electronics. Our BCM solutions manage functions like lighting, power windows, central locking, and security systems, ensuring seamless and reliable operation.

  • Hardware and software design for custom Body Control Modules.
  • Integration with various vehicle sensors and actuators.
  • Diagnostic and fault management implementation (UDS protocol).

Functional Safety (ISO 26262)

Safety is non-negotiable. Our TUV-certified functional safety experts guide you through the entire ISO 26262 lifecycle, from hazard analysis and risk assessment (HARA) to safety validation and verification.

  • Conducting HARA and defining Automotive Safety Integrity Levels (ASILs).
  • Developing technical safety concepts and system safety requirements.
  • Performing safety analyses like FMEA, FMEDA, and FTA.

Hardware-in-the-Loop (HIL) Testing

De-risk your development process with our HIL testing services. We create sophisticated simulation environments to test your ECUs and software in real-time, identifying issues early before they become costly problems in physical prototypes.

  • Setting up HIL test benches using platforms like dSPACE and NI VeriStand.
  • Developing automated test scripts for regression and validation testing.
  • Simulating complex driving scenarios and fault injection testing.

CAD, CAM & CAE Services

From concept to manufacturing, our mechanical engineering services support your product design lifecycle. We use industry-leading tools for 3D modeling, simulation, and analysis to optimize your components for performance, weight, and manufacturability.

  • 3D modeling and 2D drafting using CATIA, SolidWorks, and AutoCAD.
  • Finite Element Analysis (FEA) for structural and thermal simulation.
  • Computational Fluid Dynamics (CFD) for aerodynamic and thermal analysis.

Prototyping & Validation

Turn your designs into reality. We manage the rapid prototyping process and conduct rigorous physical testing and validation to ensure your components and systems meet all performance and durability requirements.

  • Coordination of 3D printing, CNC machining, and other rapid prototyping methods.
  • Developing and executing Design Validation (DV) and Production Validation (PV) test plans.
  • Data acquisition, analysis, and reporting from vehicle and bench tests.

Vehicle Telematics Solutions

Unlock the power of vehicle data with our custom telematics solutions. We design systems that enable remote diagnostics, fleet management, usage-based insurance, and other data-driven services.

  • Hardware selection and integration for Telematics Control Units (TCUs).
  • Development of cloud-based platforms for data ingestion and analysis.
  • Creation of mobile and web applications for fleet managers and end-users.

Homologation & Certification Support

Navigating global regulations is a complex challenge. We provide expert support to help you prepare the necessary documentation and testing evidence to achieve homologation and certification in your target markets.

  • Assistance with compliance for standards like ECE, FMVSS, and CCC.
  • Preparation of technical documentation for regulatory bodies.
  • Coordination with certified test labs for required certification testing.

AI & ML for Predictive Maintenance

Leverage artificial intelligence to enhance vehicle reliability. We develop machine learning models that analyze vehicle data to predict component failures before they happen, enabling proactive maintenance and reducing downtime.

  • Development of ML models to predict battery degradation and component wear.
  • Integration of predictive maintenance alerts into telematics platforms.
  • Analysis of fleet-wide data to identify systemic issues and improve future designs.

Ready to Supercharge Your EV Development?

Don't let talent shortages or budget constraints slow down your innovation. Let's discuss how our expert EV engineering teams can help you achieve your roadmap goals faster and more efficiently.

Schedule a Strategy Call

Success Stories in E-Mobility

We deliver tangible results. See how we've helped companies like yours accelerate their EV projects and overcome complex engineering challenges.

Accelerating an EV Startup's Go-to-Market Strategy

EV Startups

"LiveHelpIndia's team was a game-changer. Their powertrain experts integrated with our team in days, not months. Their speed and expertise were critical in getting our first prototype on the road ahead of schedule."

- Alex Royce, CTO, Volt Mobility

The Problem

A well-funded EV startup needed to develop and test its unique powertrain concept for a new urban delivery vehicle. They had a strong core team but lacked the specialized manpower for motor control software and HIL testing, creating a major bottleneck in their development timeline.

Key Challenges

  • An aggressive 6-month timeline to a running prototype.
  • Lack of in-house expertise in real-time motor control algorithms.
  • Limited resources for setting up a dedicated HIL test bench.
  • Need to rapidly iterate on software based on simulation results.

Our Solution

We deployed a dedicated team of 5 engineers specializing in powertrain and embedded systems. The solution focused on parallel workstreams to maximize speed and efficiency.

  • Developed and optimized motor control software using a model-based design approach in MATLAB/Simulink.
  • Set up and managed a remote HIL simulation environment to test the motor control ECU 24/7.
  • Implemented an agile workflow with daily sync-ups, allowing for rapid feedback and iteration.
  • Provided detailed weekly reports on test coverage and bug resolution, ensuring full transparency.
40%
Faster Prototype Development
75%
Reduction in ECU Software Bugs
2 months
Ahead of Schedule

Enhancing Battery Performance for a Global Automotive OEM

Automotive OEMs

"The functional safety expertise from LiveHelpIndia was exceptional. They helped us achieve ASIL-C compliance for our new BMS software, navigating the complexities of ISO 26262 with precision and professionalism. They are a truly reliable partner."

- Maria Garcia, Head of Battery Systems, AutoCorp Global

The Problem

A leading automotive OEM was developing a next-generation battery pack for its flagship electric SUV. They needed to create highly accurate State of Charge (SoC) algorithms and ensure the entire BMS software architecture was compliant with ISO 26262 ASIL-C requirements.

Key Challenges

  • Achieving SoC estimation accuracy of under 2%.
  • Developing software architecture to meet stringent ASIL-C functional safety goals.
  • Integrating the new BMS with the existing vehicle control unit (VCU).
  • Lack of internal bandwidth for extensive safety analysis (FMEA, FTA).

Our Solution

We augmented the client's in-house team with a specialized pod of 8 engineers, including two TUV-certified functional safety experts and several BMS algorithm specialists.

  • Developed advanced SoC/SoH algorithms using Kalman filtering techniques.
  • Designed an AUTOSAR-compliant software architecture for the BMS.
  • Conducted a full functional safety lifecycle management process, including HARA, FMEA, and FTA.
  • Created a comprehensive validation and verification plan, executing tests on both SIL and HIL platforms.
1.5%
SoC Estimation Accuracy
100%
ASIL-C Compliance Achieved
20%
Improvement in Validation Efficiency

Designing a Compact, High-Efficiency Onboard Charger

Tier 1 Automotive Suppliers

"Outsourcing the power electronics design and thermal analysis to LiveHelpIndia allowed us to focus on our core competencies. Their CAE simulations were incredibly detailed and helped us optimize the OBC design for efficiency and size before we even built a prototype."

- David Chen, Product Manager, PowerDrive Solutions

The Problem

A Tier 1 supplier wanted to enter the EV market with a new 11kW onboard charger (OBC). They needed to design a compact, lightweight, and highly efficient unit that could be easily integrated by multiple OEMs, but lacked specialized power electronics and thermal management simulation expertise.

Key Challenges

  • Achieving >95% power conversion efficiency.
  • Minimizing the size and weight of the unit.
  • Ensuring robust thermal performance under extreme conditions.
  • Meeting strict EMI/EMC regulatory requirements.

Our Solution

We provided a project-based team of mechanical and electrical engineers with deep expertise in power electronics and CAE, acting as the client's R&D extension.

  • Designed the power electronics topology using silicon carbide (SiC) components for high efficiency.
  • Performed extensive thermal simulations (CFD) to design an optimized liquid-cooling system.
  • Conducted structural analysis (FEA) to ensure durability and vibration resistance.
  • Provided detailed manufacturing drawings (CAM) and a bill of materials (BOM) for prototyping.
96.5%
Peak Efficiency Achieved
25%
Reduction in Unit Volume
30%
Lower Prototyping Costs

Our Proven Delivery Process

We follow a structured, transparent, and agile process to ensure your project's success from kickoff to delivery.

1. Discovery & Scoping

We start by deeply understanding your technical requirements, project goals, and team dynamics to define a clear scope of work.

2. Team Assembly

We handpick a dedicated team of engineers from our talent pool whose skills and experience perfectly match your project needs.

3. Agile Execution

Your team integrates into your workflow, operating in agile sprints with daily stand-ups, regular demos, and continuous feedback loops.

4. Delivery & Support

We ensure a smooth handover of all deliverables and IP. Our engagement doesn't end there; we provide ongoing support as needed.

Technology Stack & Tools

Our engineers are proficient in the industry-standard tools and technologies essential for modern EV development.

MATLAB/Simulink

C/C++

Python

AUTOSAR

Qt Framework

Embedded Linux/Yocto

Ansys

Git

Jira

Docker

Industries We Empower

Our EV engineering expertise serves a wide range of players in the e-mobility ecosystem.

Automotive OEMs

EV Startups

Tier 1 & 2 Suppliers

Charging Infrastructure Providers

Commercial & Fleet Vehicles

Battery Technology Companies

What Our Clients Say

Trust is earned through results. Hear directly from leaders who have partnered with us.

Avatar for Jason Stewart

"The quality of engineers we got from LiveHelpIndia was top-tier. They understood our complex ADAS requirements from day one and contributed significantly to our sensor fusion algorithm development. It felt like they were an extension of our own team."

Jason Stewart

VP of Engineering, AutonoDrive Inc.

Avatar for Lauren Gentry

"As a startup, speed is everything. LiveHelpIndia enabled us to scale our firmware development team by 3x in under a week. This acceleration was instrumental in meeting our investor milestones. Highly recommended for any fast-moving tech company."

Lauren Gentry

Founder & CEO, E-Charge Solutions

Avatar for Marcus Dyer

"Their expertise in ISO 26262 is undeniable. The functional safety team provided invaluable guidance, helping us de-risk our VCU development and ensuring we were on the right path for certification. Their process is meticulous and thorough."

Marcus Dyer

Safety Manager, Global Auto Parts

Avatar for Sophia Dalton

"We outsourced our HIL testing to LiveHelpIndia, which freed up our internal team to focus on core R&D. The automated test reports were comprehensive, and they identified several critical bugs we had missed. The ROI was immediate."

Sophia Dalton

Head of Validation, Tier 1 Powertrain Supplier

Avatar for Nathan Carter

"The communication and project management have been excellent. Despite the time difference, we always feel connected and informed. Our dedicated project manager is proactive and ensures every sprint stays on track. It's a very professional operation."

Nathan Carter

Program Director, Major OEM

Avatar for Chloe Holland

"We were impressed by the flexibility. We started with a small team for a specific module and were able to scale up as the project scope grew. This on-demand access to specialized talent is a huge advantage for us."

Chloe Holland

CTO, Commercial EV Fleet Co.

Meet Some of Our EV Engineering Experts

Our strength lies in our people. We employ a diverse team of certified and experienced engineering professionals.

Avatar for Girish S.

Girish S.

Delivery Manager - Microsoft Certified Solutions Architect with 15+ years in automotive embedded systems and VCU design.

Avatar for Prachi D.

Prachi D.

Manager, Certified Cloud & IoT Expert, specializing in vehicle telematics, OTA updates, and connected car platforms.

Avatar for Ravindra T.

Ravindra T.

Manager, Certified Cloud & IoT Solutions Expert with a focus on HIL testing automation and validation for ADAS systems.

Avatar for Mahesh C.

Mahesh C.

Lead, Expert in CAD/CAM and CAE, specializing in thermal and structural analysis for battery packs and power electronics.

Flexible Engagement Models

We offer flexible models designed to fit your specific project needs, budget, and management style.

Frequently Asked Questions

Have questions? We have answers. Here are some common inquiries about our EV engineering outsourcing services.

IP protection is our highest priority. We implement a multi-layered security strategy:

  • Legal Framework: We sign comprehensive Non-Disclosure Agreements (NDAs) before any sensitive information is shared. Our contracts clearly state that all intellectual property developed for you belongs to you, with full IP rights transferred upon final payment.
  • Process Security: We are ISO 27001 and SOC 2 certified, which means our information security management systems are audited and adhere to stringent international standards.
  • Technical Security: We use secure networks, encrypted communication channels, and access controls to ensure your data is protected at all times. All employees are in-house and bound by strict confidentiality clauses.

We follow a rigorous matching process. First, we work with you to create a detailed profile of the required skills, experience level, and domain knowledge. Then, our technical recruiters screen candidates from our pre-vetted talent pool. You receive the resumes of the top candidates and have the opportunity to conduct your own technical interviews to ensure a perfect fit before the team is finalized.

We are experts in remote collaboration. We guarantee a minimum of 4-5 hours of overlap with US and European business hours for real-time meetings. We assign a dedicated Project Manager who serves as your single point of contact. We utilize a suite of collaboration tools like Jira for project tracking, Slack/Microsoft Teams for daily communication, and Confluence for documentation, ensuring you are always up-to-date.

Absolutely. Our goal is to integrate seamlessly into your existing workflow. Our engineers are proficient with a wide range of industry-standard tools for version control (Git), project management (Jira, Asana), CI/CD pipelines (Jenkins), and design (CATIA, Ansys). We adapt to your processes to minimize disruption and maximize productivity from day one.

Your satisfaction is paramount. We offer a risk-free engagement. During the initial 2-week trial period, you can assess the team's performance. If you are not satisfied with any team member, we offer a free replacement. We will handle the knowledge transfer at no cost to you, ensuring a smooth transition and minimal project disruption.

Our large, in-house talent pool allows us to move very quickly. For most standard requirements, we can assemble a qualified team, conduct interviews, and have them ready to start within 5-10 business days. For highly specialized or larger team requests, it may take slightly longer, but we prioritize speed without compromising on quality.

Yes, our embedded systems engineers have extensive hands-on experience with a wide range of automotive-grade microcontrollers, including families from NXP (S32K), Infineon (AURIX), STMicroelectronics (SPC5), and Texas Instruments (C2000). We can match you with engineers who have specific experience with the MCU family used in your project.

Quality is embedded in our CMMI Level 5 certified processes. We enforce strict coding standards (like MISRA C/C++), conduct mandatory peer code reviews for all commits, implement unit and integration testing, and utilize static and dynamic code analysis tools. Our dedicated QA team works in parallel with developers to ensure all deliverables are robust and meet your requirements.

Yes. Our services are modular. While we can handle end-to-end projects, we frequently provide specialized services for specific phases of the development lifecycle. We can provide a dedicated team solely for software testing, HIL validation, functional safety analysis, or any other specific area where you need expert support.

"Managed" means we take on the operational responsibility for the team's performance and delivery. In our Managed Dedicated Team model, we provide a Project Manager or Team Lead who oversees the team's daily tasks, ensures productivity, handles administrative overhead, and acts as your primary liaison. This frees you to focus on the strategic direction of the project rather than day-to-day team management.

Let's Build the Future of Mobility Together

Tell us about your project. Our experts will provide a free, no-obligation consultation to explore how we can help you achieve your goals.