Managed Battery Engineering Back-Office Services

We process and analyze raw data from cell testing equipment to deliver clear, concise performance reports. This frees your team from hours of manual data handling.

• Generation of state-of-charge (SOC) and state-of-health (SOH) curves.
• Analysis of cycle life, calendar aging, and degradation mechanisms.
• Statistical analysis of cell-to-cell variation for pack modeling.

Our team runs complex thermal simulations to predict heat generation and dissipation within cells, modules, and packs, providing critical data for cooling system design.

• CFD and thermal modeling using tools like Ansys Fluent or COMSOL.
• Analysis of thermal runaway propagation scenarios.
• Optimization reports for cooling channel design and placement.

We provide crucial support for validating your Battery Management System algorithms by running simulations and analyzing test data against model predictions.

• Hardware-in-the-Loop (HIL) test data processing.
• Performance analysis of SOC, SOH, and balancing algorithms.
• Fault injection simulation and results documentation.

We build and run electrochemical models (e.g., Doyle-Fuller-Newman) to simulate internal cell behavior, reducing the need for extensive physical prototyping.

• Parameterization of models from experimental data.
• Simulation of performance under various charge/discharge profiles.
• Analysis of lithium plating and other aging phenomena.

Ensure the structural integrity of your battery packs by outsourcing the setup and execution of FEA simulations for shock, vibration, and thermal expansion.

• Modal analysis to identify natural frequencies.
• Fatigue analysis based on standard automotive or aerospace drive cycles.
• Reports on stress concentration points for design optimization.

Our engineers develop and maintain scripts for automated battery testing cyclers, increasing throughput and ensuring consistency across your test lab.

• Scripting for Arbin, Maccor, and other major cycler systems.
• Development of automated data parsing and report generation scripts.
• Integration of test scripts with your central database.

We analyze data from your manufacturing line to identify process variations that impact cell quality, helping you improve yield and performance consistency.

• Correlation of formation data with end-of-line performance.
• Statistical Process Control (SPC) analysis and reporting.
• Root cause analysis of manufacturing defects using production data.

We assist in compiling the extensive technical documentation required for certifications like UN 38.3, IEC 62133, and ISO 26262 functional safety.

• Preparation of test summaries and technical files.
• Management of traceability matrices for safety requirements.
• Drafting of Failure Mode and Effects Analysis (FMEA) documents.

Offload the creation and revision management of 2D and 3D CAD files for battery components, modules, and pack assemblies, ensuring your drawings are always up-to-date.

• Generation of manufacturing drawings with GD&T.
• Bill of Materials (BOM) creation and management.
• Management of CAD libraries and version control.

We process and structure data from competitor battery teardowns and technical literature, providing you with actionable intelligence on market trends and technologies.

• Digitization and analysis of teardown report data.
• Patent landscape analysis and summary reports.
• Benchmarking reports on key performance indicators (e.g., energy density).

Centralize and analyze incoming quality control data from your cell and component suppliers to monitor quality and ensure consistency in your supply chain.

• Creation of supplier quality dashboards.
• Analysis of batch-to-batch variation in materials.
• Reporting on supplier performance against specifications.

Analyze data from batteries in the field to understand real-world usage patterns, predict failures, and inform the design of next-generation products.

• Processing of large-scale fleet telemetry data.
• Development of algorithms for anomaly detection.
• Creation of reports on real-world degradation and SOH.

Our team monitors and summarizes the latest academic papers and industry research, keeping your R&D team informed without them having to sift through hundreds of publications.

• Weekly or monthly digests of relevant research.
• In-depth summaries of key papers and their implications.
• Tracking of emerging battery chemistries and technologies.

We manage and maintain your library of simulation models, ensuring they are validated, version-controlled, and readily accessible to your entire engineering team.

• Validation of models against new experimental data.
• Documentation of model parameters and assumptions.
• Creation of standardized model templates for common tasks.

We provide technical support for grant applications and R&D proposals by compiling data, creating charts, and drafting technical sections based on your team's input.

• Data visualization and chart creation for proposals.
• Literature reviews to support the state-of-the-art sections.
• Compilation of preliminary simulation results.