Battery Cell Test Data Processing & Analysis
We handle the laborious task of collecting, parsing, and
formatting raw data from battery cyclers (e.g., Arbin, Maccor, BioLogic). We process thousands of cycles
to extract key parameters, generate performance plots, and deliver clean, analysis-ready datasets.
- Eliminate manual data entry and formatting errors.
- Free up engineers from hours of tedious data preparation.
- Enable faster decision-making with standardized reports.
CAE Simulation Support (FEA/CFD)
Our team provides comprehensive support for your
Computer-Aided Engineering workflows. We handle model setup, pre-processing, meshing, and post-processing
for structural, thermal (CFD), and electrochemical simulations in tools like Ansys, COMSOL, and Abaqus.
- Increase simulation throughput without buying more licenses.
- Allow your core CAE experts to focus on analysis, not setup.
- Run more design iterations in less time.
BMS Algorithm Testing & Validation Support
We assist in the verification and validation of your Battery
Management System (BMS) algorithms. This includes creating test cases, running simulations in a
Model-in-the-Loop (MIL) or Hardware-in-the-Loop (HIL) environment, and documenting results against
requirements.
- Achieve higher test coverage for critical safety functions.
- Identify bugs and edge cases earlier in the development cycle.
- Generate compliance documentation for standards like ISO 26262.
State of Charge (SoC/SoH) Algorithm Support
Our engineers support the development and refinement of your
SoC and State of Health (SoH) estimation algorithms. We process test data to parameterize models (e.g.,
Kalman filters) and run validation scripts across various drive cycles and temperature conditions.
- Improve the accuracy and reliability of your battery gauge.
- Accelerate the validation process across diverse operating scenarios.
- Offload the data-heavy aspects of algorithm tuning.
Battery Pack Teardown Analysis & Reporting
We provide detailed analysis and reporting for competitor
and internal battery pack teardowns. Our service includes documenting cell-to-pack architecture, wiring,
thermal management components, and creating comprehensive Bill of Materials (BOM) reports.
- Gain structured competitive intelligence.
- Create a digital library of battery pack designs.
- Standardize your teardown reporting process.
1D Electro-Thermal Model Parameterization
We support the creation and parameterization of 1D battery
models in platforms like GT-SUITE or MATLAB/Simulink. We use your experimental data (HPPC, OCV tests) to
fit model parameters, enabling system-level performance and thermal analysis.
- Develop accurate system-level models faster.
- Enable large-scale design of experiments (DoE) simulations.
- Bridge the gap between cell-level testing and pack-level simulation.
Technical Documentation & Specification Management
We manage the creation and maintenance of critical
engineering documentation. This includes test procedures, design specifications, validation reports, and
compliance documentation, ensuring they are clear, consistent, and always up-to-date.
- Ensure high-quality, professional documentation.
- Free engineers from time-consuming writing and formatting.
- Maintain a single source of truth for project specifications.
Drive Cycle Simulation & Analysis
Our team runs battery models against standard and custom
drive cycles (e.g., WLTP, FTP-75) to predict performance, thermal behavior, and degradation. We analyze
the results and provide summary reports to guide your design choices.
- Evaluate battery performance under realistic conditions.
- Quickly compare different cell or pack designs.
- Reduce the need for expensive physical prototype testing.
Battery Data Management & Archiving
We implement and manage structured systems for your battery
test data. This involves organizing raw and processed data, adding metadata, and ensuring long-term
archival and retrievability, turning your data from a liability into an asset.
- Prevent the loss of valuable experimental data.
- Enable easy data retrieval for future analysis and modeling.
- Build a robust, searchable historical database.
Degradation & Lifetime Prediction Modeling Support
We support your efforts in modeling battery degradation and
predicting cycle life. Our team processes long-term aging data, fits empirical or physics-based models,
and runs simulations to forecast capacity fade and resistance increase.
- Accelerate the time-intensive task of lifetime modeling.
- Gain insights into degradation mechanisms.
- Provide data-backed warranty and reliability estimates.
CAD Support for Battery Modules & Packs
Our CAD specialists provide support for the mechanical
design of battery modules and packs. This includes component modeling, assembly management, creating 2D
manufacturing drawings, and performing tolerance analysis under the direction of your lead engineers.
- Increase the bandwidth of your mechanical design team.
- Ensure high-quality, standardized CAD practices.
- Accelerate the creation of manufacturing-ready drawings.
AI/ML Model Data Preparation
We prepare and label large datasets for training machine
learning models for applications like anomaly detection or remaining useful life (RUL) prediction. This
includes data cleaning, feature engineering, and structuring data for platforms like TensorFlow or
PyTorch.
- Accelerate your battery AI/ML initiatives.
- Ensure high-quality data for better model performance.
- Offload the most time-consuming part of the ML workflow.
Literature & Patent Review Summaries
Our team conducts targeted reviews of academic literature
and patents based on your requirements. We provide concise, structured summaries of key findings, trends,
and competitor IP, keeping your team informed without the information overload.
- Stay current on the latest research with minimal time investment.
- Monitor competitor technology and IP landscape.
- Identify new opportunities and potential research directions.
Test Automation Scripting Support
We provide support for writing and maintaining test
automation scripts, typically in Python. This helps automate data acquisition, equipment control, and
post-processing, increasing the efficiency and repeatability of your lab operations.
- Increase lab throughput and efficiency.
- Reduce human error in test execution and data handling.
- Free up test engineers to focus on experiment design.
Safety & Abuse Testing Data Analysis
We analyze data from battery safety and abuse tests (e.g.,
nail penetration, overcharge, thermal runaway). Our service includes synchronizing thermal camera footage
with sensor data and creating detailed event timeline reports for safety assessment.
- Extract maximum insight from critical safety tests.
- Provide clear documentation for certification and safety teams.
- Systematize the analysis of complex, transient events.
